Product Description
PIN-BARREL COLD FEED RUBBER EXTRUDER
1 Different extrusion heads are applied to extrude various half-finished rubber products.Available in Straight head, Tread head, Cross head, Strip Extrusion head and Strainer head.
2 The barrel is composed of several zones. In the feeding zong, the spiral slots work with the side rolls to enhance feeding capability. In the plastication and extrusion zones,different numbers of pins are fitted.The barrel is of the dual metal structure and bored circumferentially.
3 The screw material adopts 38CrMOALA alloy steel, after quenching and tempering, shaping, qualitative, precision grinding, surface nitriding spray bimetal, polishing, etc., with the feature of high precision, high corrosion preventive, high wear resistant. The screw service life is double prolonged.
The material is: 38CrMOALA
Temper Degree:HB240°~280°
Nitriding Hardness:HV850°~1000°
Nitriding Deepness:0.45~0.7mm
Nitriding Brittleness:≤Grade Ⅱ
Surface Roughness:Ra0.4
Screw Straightness:0.015mm
Hard Chrome Plating after Nitriding:≥900HV
Chrome Thickness:0.05~0.10mm
Two-phase Alloys:HRC56°~65°(nickel-base alloy)
Alloy Deepness:1.5~2.0mm
4 The gears in the reducer are made of alloy steel,the teeth are very hard.
Gearbox with hollow output shaft for screw cooling though Rotary Joint.
5 Heating and cooling system:die heater(mold temperature controler).
6 Constant Speed or Variable speed drive as per specific requirement.
Motor: frequency speed control motor or DC motor.
7 The advantages of the machine include better plastication result,higher extrusion capability,lower temperature of the outgoing rubber and smooth working, easy operation and maintenance.
8 It’s widely used in extruding rubber hose, rubber tubes, rubber sheet, inner liner, seals, wire cable, sheath, tire tread, tire side wall, also be used to supply rubber for small size calender.
Technical Parameters of main models:
model
Item
|
XJD-90
|
XJD-120
|
XJD-150
|
XJD-200
|
XJD-250
|
Screw dia
|
mm
|
90
|
120
|
150
|
200
|
250
|
L/D Ratio
|
|
12-14
|
12-14
|
16
|
12-18
|
12-18
|
Max.Screw speed
|
r/min
|
60
|
55
|
45
|
33
|
26
|
Hopper
|
mm
|
130*100
|
164*130
|
220*130
|
260*180
|
310*220
|
Row QTY of pin
|
|
8
|
10
|
10
|
12
|
12
|
Pin QTY of each row
|
|
6
|
6
|
8
|
10
|
12
|
Power supply
|
|
380V/50HZ
|
380V/50HZ
|
380V/50HZ
|
380V/50HZ
|
380V/50HZ
|
Power
|
KW
|
75
|
90
|
220
|
220-355
|
355-480
|
Zone of hot water circulation
|
|
4
|
4
|
4
|
4
|
4
|
Total power of hot water
circulation heating
|
KW
|
32
|
32
|
44
|
48
|
48
|
Capacity
|
Kg/h
|
250-360
|
600-900
|
1000-1500
|
1600-2600
|
~3000
|
Overall dimensions
|
L
|
mm
|
2570
|
3010
|
4000
|
7250
|
7980
|
W
|
mm
|
1335
|
1320
|
1810
|
2100
|
2400
|
H
|
mm
|
1500
|
1855
|
1620
|
2035
|
2090
|
About weight
|
t
|
~4.5
|
~6
|
~7.25
|
~12
|
~17
|
If you have your special requirement, please feel free to contact us. We also customize machine as per your special needs.
Product Application
Rubber extruder plastic bag machine is applicable for rubber or plastic products extruding(often been used to extrude pipe, sheet, strip, pellets, tire tread, inner tube, etc), straining( used to filtering impurities from rubber). The machine also can be used for plasticating, mixing and refining of rubber and plastics, and mixing of rubber and synthetic rubber.
Main Features
1) The rubber profile extruder machine is simple structure ,easy in installation and maintenance.
2) The rubber extruder adopts advanced world famous brand components in hydraulic parts ,electric parts and operation parts.
3) The rubber profile extruder is energy saving, high productivity , good plasitcization and refined glue quality characteristic.
4) The rubber profile extruder machine can be equipped with various extrusion heads as required by users.
5) A machine body temperature measuring and indicating device is installed.The feeding zone is equipped
with side rolls for the enhancement of feeding capability.
6) The screws and bushes are subjected to nitrogenation treatment to get enough strength and wear-resistance.
7)The reducer has a forced lubrication unit,which is featured by high transmission efficiency,long service life and low noise.
8) The machine is driven by a variable-speed motor.
9) The side rolls are designed as side-open type for easy rubber removal.
10) ISO, CE, SGS, GOST certificate.
Machine Parts
Name: Control Box
Brand: Siemens, Schneider, Mirle, CHNT
Original: Germany, France, Taiwan, China
The control box electronics adopts Schneider or CHNT brand. Inverter adopts ABB brand. And the wire layout desing is very scientific. So the machine electronics is very reliable even in the harsh working condition.
The speed adjusting is very easy to realize by just turning a small turning button on the panel.
Main Features
Name: Screw & Barrel
Brand: STEADY
Original: China
Our Screw & Barrel Advantage is as below, ensures it's service life is 2 times more durable than others:
The material is: 38CrMOALA
Temper Degree:HB240°~280°
Nitriding Hardness:HV850°~1000°
Machine Parts
Name: Molds
Brand: STEADY
Original: China
We can make all kinds high quality molds according to customers' needs.
Main Features
Name: Machine Head
Brand: STEADY
Original: China
The machines head is design easy for the molds mount and dismantle.
The rubber extruder machine use range is very wide in rubber industry.
We have different type and size extruder machine to meet your rubber extruding production.
Pre-Sales Service
* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
After-Sales Service
* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.
Packaging
|
|
2300 (L) * 1150(W) *1400 (H)mm
|
|
1.2 T
|
|
All our package for export machines is export special fumigation free plywood wooden box with pallet base for forklift loading and downloading. If container is too tight,we will use PE film for packing or pack it according to customers special request.
|
Packaging
|
|
2700 (L) * 1150 (W) * 1850 (H)
|
|
2.5T
|
|
For all the big model machines or small machine exported with other machine or goods together, we'll loaded the machine directly into the container, and proper treatment for dust and rust proof.
|
Customer's receive their beloved customized machine, feel proud.
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