Fabric Reinforce Braided Rubber Hose Extruding Machine_Cold Feed Rubber Extruder

A fabric-reinforced braided rubber hose extruding machine is a specialized machine used in the production of fabric-reinforced rubber hoses. These hoses are commonly used in various industries for applications requiring strength, flexibility, and resistance to pressure and abrasion.

Here are the key features and components of a fabric-reinforced braided rubber hose extruding machine:

1. Extruder Barrel: The machine consists of an extruder barrel, which is a cylindrical chamber where the rubber material is fed and heated. The barrel is typically equipped with heating elements or a heating system to melt and soften the rubber compound for extrusion.

2. Extruder Screw: Inside the extruder barrel, there is an extruder screw that rotates and pushes the rubber material forward. The screw is designed with specific flighting patterns to create pressure and shear forces, facilitating

the melting, mixing, and homogenization of the rubber compound.

3. Reinforcement Fabric Feeding System: For fabric-reinforced hoses, the machine includes a fabric feeding system. This system feeds the fabric reinforcement material, such as polyester or nylon, into the extruder, ensuring that

it is evenly distributed within the rubber compound during extrusion.

4. Braiding Machine: To create the braided reinforcement layer of the rubber hose, the machine may include a braiding machine. The braiding machine interweaves multiple strands of yarn or fabric around the extruded rubber hose, providing added strength and pressure resistance.

5. Die Head and Cooling System: Similar to a standard rubber hose extruding machine, this machine has a die head that shapes the rubber compound into the desired cross-sectional shape of the hose. It is followed by a cooling system to rapidly cool and solidify the extruded hose.

6. Puller System, Cutting, and Winding System: The machine also includes a puller system to maintain tension on the extruded hose and a cutting and winding system to cut the hose into specific lengths and wind it onto spools

or reels for further processing or packaging.

Fabric-reinforced braided rubber hose extruding machines can be customized to produce hoses of various sizes, reinforcement patterns, and materials. They are commonly used in industries such as automotive, aerospace, construction, and agriculture, where high-pressure fluid transfer and conveying applications require the strength and flexibility provided by fabric-reinforced hoses. The extrusion process ensures consistent quality and dimension control for fabric-reinforced rubber hoses.

Motor: frequency speed control motor or DC motor.

8. The advantages of the machine include better plastication result, higher extrusion capability, lower temperature of the outgoing rubber and smooth working, easy operationand maintenance.

9. Rubber hose extruding machine, not only just used in extruding rubber hose/tubes, but when change mold to it, the machine can be used to extrude rubber sheet, inner liner, seals, wire cable, sheath, tiretread, tire side wall, also be used to supply rubber for small size calender.

Cold feed rubber extruder is suitable for extrusion molding of rubber tubes, inner tubes, tire tread, sealing strips and various kinds of other rubber products.

The extruded products have the characteristics of good mixing quality and uniform plasticization.

Pin barrel cold feed rubber extruder has not only made significant improvements in screw structure, but also added pins to teh barrel. It has the characteristics of better plasticization performance, low rubber discharge temperature, and large extrusion volume, and has been increaslingly widely used in rubber industry production.

According to customers' requirements, different types machine head can also be customized. By changing machine head, different shape rubber products can be produced.

Cold Feed Pin Barrel type Rubber Extruder, machine head for reference (we can make various shape & size extruder head according to customers' work needs or requirements) :

Mold of Rubber Extruding Machine

T-head of Rubber Extruding Machine:

Tire Tread Head of Rubber Extruding Machine:

Various type pins(hardness HRC50-55) of rubber extruding machine:

Advantage of Qingdao Steady Machine's rubber extruding machiner:

Our Screw & Barrel Advantage is as below, ensures our machine is 1.5 ~2 times more durable than other supplier's extruder machines:

The material is: 38CrMOALA

Temper Degree：HB240°～280°

Nitriding Hardness：HV850°～1000°

Nitriding Deepness：0.45～0.7mm

Nitriding Brittleness：≤Grade Ⅱ

Surface Roughness：Ra0.4

Screw Straightness：0.015mm

Hard Chrome Plating after Nitriding：≥900HV

Chrome Thickness：0.05～0.10mm

Two-phase Alloys：HRC56°～65°（nickel-base alloy）

Alloy Deepness：1.5～2.0mm

Control Panel, which is movable on extruder machine, so it's easy for worker to operate in any position around our extruder machine,

and we can put your language beside the buttons.

Control Box, our rubber extruding machine use high quality electronics, ensures the machine working sensitive and reliable.

The speed adjustment is very smooth and stepless.

Motor, according to machine model and work, there are AC motor and DC motor two kinds to our rubber extruding machine.

Our extruder machine adopts copper wire motor, which have good conductivity, low resistivity, and can achieve larger output power at smaller currents, thereby reducing electrical energy loss. Good corrosion resistance.

Copper wire motors are less prone to rusting and have a longer service life.

Excellent reliability. The connection points and joints of copper wire motors are easy to solder and connect, thus having higher reliability.

More durable.

The durability of copper wire motors is better than that of aluminum wire motors, because aluminum wire has a higher resistance than copper wire and generates higher heat during use, which can easily burn out the motor.

More energy-efficient, copper wire motors have a smaller resistance and lower heat generation, making them more energy-efficient.

More silent, copper wire motors used in our rubber vulcanizing press machine have less noise because aluminum wire motors have a noise level approximately 7 decibels higher than copper wire motors.

Mold, good parts makes good machine, but it also need a good design. We are just the maker which can provide you a perfect proposal according to your detail work needs.

Drawing just for Reference, if you want us make extruding mold for you, please send us your drawings or samples.

Normal Models (Pin Barrel Vacuum Cold Feed Rubber Extruder) for Choice:

MODEL		XJP-45	XJP-60	XJP-75	XJP-90	XJP-120	XJP-150	XJP-200	XJP-250
Screw Diameter(mm)		45	60	75	90	120	150	200	250
L/D ratio		8-12	8-12	8-14	12-16	12-16	12-16	12-16	12-18

Screw Rotation Speed(RPM)		~70	~80	60	~60 (55)	~50	~45	~33	~26
Production capacity(kg/h)		30-50	80~160	100-200	250~450	600~1000	1000-2000	1600-2800	2800-3500
Main motor power(KW)		12~22	18.5~22	37~45	45~75	75~110	160~250	220~355	355~450
Overall Dimension(mm)	L	2,165	2,200	2,300	3,360	3,750	5,200	7,150	8,500

	W	1,100	1,310	1,150	1,150	1,600	1,650	1,950	2,450
	H	1,600	1,400	1,600	1,450	1,550	1,600	2,300	2,600
Total Weight (kg)		1,200	1,800	2,100	3,000	4,200	5,350	9,800	15,000

The equipment models and production processes used in the production of different rubber products are also different. Some rubber products require vacuum pumping during production, while others require the use of pin type rubber extruders during production. In addition, some products belong to single extrusion products, while others require the use of composite rubber extruders for extrusion production. The molding equipment and auxiliary equipment used in the production of different rubber products need to be selected based on the actual needs of the products.

Extruded Rubber Products for reference, just contact and tell us your work needs, we can make a perfect proposal for you with a most reasonable price.