Rubber compression molding machine_Rubber Press Machine

Rubber tile vulcanization machine is an important equipment specifically used for producing rubber tiles, and it plays a core role in the rubber tile manufacturing industry. This type of machine converts rubber materials into

sturdy and durable floor tile products through a high-temperature vulcanization process. The following are some key features and functions of the rubber tile vulcanization machine:

1. * * Structural Design * *: Rubber tile vulcanization machines usually adopt a column structure design, ensuring the stability and durability of the equipment. The hot plate and plunger are made of high-quality heat-resistant

and wear-resistant materials, which have been precision processed to reduce wear and corrosion, facilitate maintenance, and maintain stable working pressure.

2. * * Mold Configuration * *: Each layer of vulcanization machine is usually equipped with two sets of molds, which allows for rotating vulcanization operations and significantly improves production efficiency. Convenient mold

replacement, supporting quick mold replacement, and adapting to the production needs of rubber floor tiles of different specifications and shapes.

3. * * Convenience of operation * *: Many models are equipped with manual push-pull mold mechanisms, allowing operators to easily load and unload molds. Some more advanced models even offer fully automatic computer

control systems, realizing functions such as automatic opening and closing, exhaust, pressure replenishment, temperature control, and timing of molds, further improving the level of production automation and the ease of

operation.

4. * * Temperature Control * *: The equipment has an accurate temperature control system that can automatically adjust and maintain the surface temperature of the hot plate within the set range, ensuring that the rubber

material is uniformly and fully vulcanized, and ensuring product quality.

5. * * Scope of application * *: The rubber tile vulcanizing machine is suitable for producing various types of rubber tiles, including but not limited to colored silicone tiles, and is widely used in indoor and outdoor ground

decoration, such as sports fields, gyms, kindergartens, park paths, and other places.

6. * * Production Efficiency and Customized Services * *: The vulcanization machine produced by Qingdao Steady Machinery Co., Ltd. can provide equipment of different tonnage (such as 50T, 80T, 100T, 200 tons) according

to customer needs, meet production needs of different scales, and may provide customized solutions to optimize specific production processes.

The vulcanization machine for rubber floor tiles integrates high efficiency, stability, and easy operation, making it an indispensable key equipment in modern rubber floor tile manufacturing.

Common Models, if you need other models or have other special technical requirements on size, pressure, working layer number, please just contact us.

Model	500x500x2	500x500x4	600x600x4	800x800x2	1000x1000x2
Nominal Mold Clamping Force（MN）	0.5	0.5	1	1.6	2
Heating Platen Size(mm)	500x500	500x500	600x600	800x800	1000x1000
Working Layer	2	4	4	2	2
Piston Diameter(mm)	ø200	ø200	ø300	ø360	ø400
Piston Stroke（mm）	300	600	600	300	300
Daylight/ Platen Spacing（mm）	150	150	150	150	150
Unit Area Pressure（Mpa）	2	2	2.78	2.5	2
Main Motor Power（KW）	2.2	2.2	2.2	3	3
Dimension（L×W×H)mm	1800550 1600	1800550 1900	2200900 2000	23001100 1700	24001200 1900
Weight（KG）	2000	3000	3600	5500	6500
Mold Closing Speed（mm/s)	≥12	≥12	≥12	≥12	≥12
Mold Opening Speed（mm/s）	≥12	≥12	≥12	≥12	≥12

Detail Images of PLC control rubber vulcanizing press machine:

Control Panel

we design different type control panel according to machine needs or customers' requirements, here just put a few for your reference.

Control Box

Mainly there are two kinds of electronics for choice. 1. China domestic made: CHNT or Delixi

2. imported international famous brand: Siemens, Schneider, Omron, Abb, etc.

Oil Cylinder and Piston of my company's rubber vulcanizing press machine:

Oil cylinder adopts QT500-7 ductile iron, called FCD50 in Japan, and for some huge size machines, we adopt cast steel oil cylinder;

piston adopts chilled hard alloy cast iron; seal adopt imported international quality sealing ring and dustproof ring, to ensure long working life.

Main parts of our rubber vulcanizing press machine, all adopts casted ductile iron or cast steel, which has good stability, don't deformation.

The piston of our rubber vulcanizing press machine adopts cold/chilled hard cast iron

1、Basic knowledge of cold hard cast iron

Cold hard cast iron is a casting alloy material that is based on elements such as iron, carbon, and silicon. By adding alloying elements such as chromium, molybdenum, and vanadium, and through casting and heat treatment processes, it achieves excellent hardness and wear resistance. Its hardness and wear resistance far exceed those of ordinary cast iron and gray iron, and it also has high strength and toughness, which has been widely used in the industrial field.

2、 The Hardness Characteristics of Cold Hardened Cast Iron

The hardness of cold hard cast iron is mainly achieved through heat treatment and chemical composition control. Compared to other casting materials, its hardness is extremely high, usually between 60-65 HRC, while the hardness of steel is only between 50-55 HRC.

3、 The manufacturing process of cold hard cast iron

The manufacturing process of cold hard cast iron mainly includes two processes: casting and heat treatment. During the casting process, control the chemical composition ratio in the as cast state to ensure the ratio of ferrite and pearlite; During the heat treatment process, magnesium spheroidization is subjected to high-temperature treatment, followed by quenching and tempering to obtain excellent hardness and toughness.

4、 The Application Prospects of Cold Hardened Cast Iron

Due to its excellent properties such as hardness and wear resistance, cold cast iron is widely used in manufacturing mechanical parts and tools under high load and high wear working environments. In the field of engineering machinery, some key components have also begun to use cold cast iron materials to improve the service life and safety performance of machinery.

Valves

Qingdao Steady Machinery Co.,Ltd. adopts international famous brand solenoid valves for it's rubber vulcanizing press machine.

Which works accurately and has a long service life.

Motor

We adopts China famous brand motor or imported brand motor if customers' have special demand.

The brand of motor we choose uses high-quality copper wire for coils and wiring, which has excellent conductivity.

Copper wire motors have good conductivity, low resistivity, and can achieve larger output power at smaller currents, thereby reducing electrical energy loss. Good corrosion resistance.

Copper wire motors are less prone to rusting and have a longer service life.

Excellent reliability. The connection points and joints of copper wire motors are easy to solder and connect, thus having higher reliability.

More durable.

The durability of copper wire motors is better than that of aluminum wire motors, because aluminum wire has a higher resistance than copper wire and generates higher heat during use, which can easily burn out the motor.

More energy-efficient, copper wire motors have a smaller resistance and lower heat generation, making them more energy-efficient.

More silent, copper wire motors used in our rubber vulcanizing press machine have less noise because aluminum wire motors have a noise level approximately 7 decibels higher than copper wire motors.

Good parts ensures good machine quality, but it need plus a good design.

Our engineer service team provide in time design according to customers work needs or special requirements: