Solid wheel rubber vulcanization machine is a device specifically designed for manufacturing solid tires. It undergoes a chemical cross-linking reaction of rubber materials through high temperature and pressure, 

namely the vulcanization process, to solidify and shape rubber components, ensuring that the finished product has good physical and mechanical properties and durability. These types of machines are usually designed to 

include various types such as flat vulcanization machines, frame vulcanization machines, or fully automatic vulcanization machines to meet different production needs and scales.

Here are some specific information points about solid wheel rubber vulcanization machines:

1. * * Flat vulcanization machine * *: Suitable for manufacturing solid tires, which pressurizes and heats rubber components through upper and lower heating plates to complete the vulcanization process. For example, there is 

a flat vulcanization machine with a 1.8-meter solid rubber wheel, which has an automatic temperature control alarm function.

2. * * Frame vulcanization machine * *: Suitable for the production of solid tires that require frame structure vulcanization, it can be a 100 ton frame vulcanization machine, suitable for large-scale production, providing stable 

and uniform vulcanization conditions.

3. * * Fully automatic vulcanization machine * *: Provides highly automated production solutions, reduces manual intervention, improves production efficiency and product quality. A variety of fully automatic vulcanization 

machine products can be found on the market to meet the production requirements of solid tires of different specifications.

4. * * Customized Service * *: Our factory can customize specific specifications of solid tire vulcanization machines according to customer needs.

5. * * Functional Features * *: Modern solid tire vulcanization machines are usually equipped with precise temperature and pressure control systems, as well as efficient and energy-saving motors. Some models may also 

have vacuum pumping function to improve the quality and consistency of vulcanized products.

6. * * Application Scope * *: In addition to solid tires, these vulcanizing machines are also suitable for producing various rubber products, including O-rings, sealing washers, household appliances, medical supplies, etc.

Common Models, if you need other models or have other special technical requirements on size, pressure, working layer number, please just contact us.

Detail Images of PLC control hot press machine:

Control Panel

we design different type control panel according to machine needs or customers' requirements, here just put a few for your reference.

Control Box

Mainly there are two kinds of electronics for choice. 1. China domestic made: CHNT or Delixi

                                                                                    2. imported international famous brand: Siemens, Schneider, Omron, Abb, etc.

Oil Cylinder and Piston of my company's  rubber vulcanizing press machine:

Oil cylinder adopts cast steel oil cylinder;

piston adopts chilled hard alloy cast iron; seal adopt imported international quality sealing ring and dustproof ring, to ensure long working life. 

Main parts of our hotpress machine, all adopts casted ductile iron or cast steel, which has good stability, don't deformation. 

The piston of our rubber vulcanizing press machine adopts cold/chilled hard cast iron

1、Basic knowledge of cold hard cast iron

Cold hard cast iron is a casting alloy material that is based on elements such as iron, carbon, and silicon. By adding alloying elements such as chromium, molybdenum, and vanadium, and through casting and heat treatment processes, it achieves excellent hardness and wear resistance. Its hardness and wear resistance far exceed those of ordinary cast iron and gray iron, and it also has high strength and toughness, which has been widely used in the industrial field.

2、 The Hardness Characteristics of Cold Hardened Cast Iron

The hardness of cold hard cast iron is mainly achieved through heat treatment and chemical composition control. Compared to other casting materials, its hardness is extremely high, usually between 60-65 HRC, while the hardness of steel is only between 50-55 HRC.

3、 The manufacturing process of cold hard cast iron

The manufacturing process of cold hard cast iron mainly includes two processes: casting and heat treatment. During the casting process, control the chemical composition ratio in the as cast state to ensure the ratio of ferrite and pearlite; During the heat treatment process, magnesium spheroidization is subjected to high-temperature treatment, followed by quenching and tempering to obtain excellent hardness and toughness.

4、 The Application Prospects of Cold Hardened Cast Iron

Due to its excellent properties such as hardness and wear resistance, cold cast iron is widely used in manufacturing mechanical parts and tools under high load and high wear working environments. In the field of engineering machinery, some key components have also begun to use cold cast iron materials to improve the service life and safety performance of machinery.

Valves

Qingdao Steady Machinery Co.,Ltd. adopts international famous brand solenoid valves for it's rubber vulcanizing press machine. 

Which works accurately and has a long service life.

Motor

We adopts China famous brand motor or imported brand motor if customers' have special demand. 

The brand of motor we choose uses high-quality copper wire for coils and wiring, which has excellent conductivity.

Copper wire motors have good conductivity, low resistivity, and can achieve larger output power at smaller currents, thereby reducing electrical energy loss. Good corrosion resistance. 

Copper wire motors are less prone to rusting and have a longer service life.

Excellent reliability. The connection points and joints of copper wire motors are easy to solder and connect, thus having higher reliability.

More durable.

The durability of copper wire motors is better than that of aluminum wire motors, because aluminum wire has a higher resistance than copper wire and generates higher heat during use, which can easily burn out the motor.

More energy-efficient, copper wire motors have a smaller resistance and lower heat generation, making them more energy-efficient.

More silent, copper wire motors used in our rubber vulcanizing press machine have less noise because aluminum wire motors have a noise level approximately 7 decibels higher than copper wire motors.

Good parts ensures good machine quality, but it need plus a good design. 

Our engineer service team provide in time design according to customers work needs or special requirements:

Various kinds rubber products can be made by rubber vulcanizing press machine

Rubber Molds

We can also make molds according to clients' samples or drawings:

Just contact us